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Industrial IBR Roof Sheet Roll Forming Machine | China Factory Suppliers
High-precision IBR roof sheet roll forming machine from leading China factory suppliers. Featuring manual decoiler and PLC control for efficient PPGI and GI production.
SupplierSHIJIAZHUANG YINGYEE MACHINERY CO.,LTDwww.machineyingyee.com
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About this product
Product information from the supplier.
The Metal IBR Roof Sheet Roll Forming Machine is a high-precision industrial solution designed for the efficient production of corrugated roofing profiles. Engineered for versatility, this machine seamlessly processes PPGI, GI, and Aluminum coils, transforming raw metal sheets into durable, high-strength IBR profiles suitable for industrial and residential roofing projects.
Equipped with a sophisticated PLC control system and a robust hydraulic cutting mechanism, this production line ensures exceptional dimensional accuracy and operational stability. From the adjustable input leveling equipment to the chromed forming rollers, every component is optimized to minimize material waste and maximize throughput for professional metal fabrication plants.
Detailed Parameters
| Compatible Materials | PPGI / GI / Aluminium | Material Thickness | 0.2mm - 1.0mm |
|---|---|---|---|
| Forming Speed | 0 - 30m/min | Main Power | 7.5kW |
| Roll Stations | 22 Stations | Shaft Material | 45# Steel (￠80mm) |
| Roller Material | 45# Steel Heat Treated & Chromed | Cutter Blade | Cr12 Mould Steel (HRC 58-62) |
| Coil Capacity | Max 5000kgs | Max Raw Width | 1300mm |
Key Advantages
Premium Durability
Chromed plates and heat-treated 45# steel rollers ensure long-term wear resistance and structural integrity.
High Efficiency
Fast forming speeds up to 30m/min paired with an automatic hydraulic cutting system for rapid output.
Precision Control
Advanced PLC system allows for precise length measurement with a tight tolerance of ±1.5mm.
Smart Automation
Automatic stop-and-cut sequence ensures seamless operation without manual intervention during cutting.
Flexible Input
Adjustable input leveling equipment ensures raw materials are perfectly aligned before entering the rollers.
Industrial Grade
Heavy-duty decoiler with 5-ton capacity designed for continuous industrial-scale production.
Product Gallery
Management Platforms
Material Handling
Integrated manual decoiler system for safe and stable loading of metal coils.
Forming Process
22-station sequential roll forming for perfect IBR profile geometry.
Hydraulic System
High-pressure hydraulic station for clean, precise, and powerful shearing.
Control Interface
User-friendly PLC panel for real-time length and speed adjustments.
Quality Check
Automatic length measurement system to maintain strict product tolerances.
Final Output
Optimized run-out table for easy collection and transport of finished sheets.
Investment Return Comparison
| Feature | Standard Machines | Yingyee Pro Line |
|---|---|---|
| Tooling Life | Standard Steel | Chromed 45# Heat-Treated |
| Cutting Accuracy | Manual/Mechanical | PLC Hydraulic Automatic |
| Production Speed | Low/Variable | Consistent 0-30m/min |
| Material Waste | Moderate | Minimal (Precision Cutting) |
| ROI Period | Longer | Accelerated via Efficiency |
Frequently Asked Questions
Q: What materials can the IBR roll forming machine process?
The machine is designed to process PPGI (Prepainted Galvanized), GI (Galvanized), and Aluminum coils with a thickness range of 0.2mm to 1.0mm.
Q: How is the cutting length controlled on this machine?
The machine utilizes an advanced PLC control system with an automatic length measuring device, ensuring a high precision tolerance of ±1.5mm.
Q: What is the benefit of chromed rollers in metallurgical equipment?
Chromed plating reduces friction, prevents corrosion, and prevents the metal sheets from scratching, significantly extending the lifespan of the rollers.
Q: Can the machine adjust to different voltage requirements?
Yes, the voltage, frequency, and phase of the electrical system are customized based on the specific requirements of the customer's region.
Q: What is the maximum capacity of the decoiler provided?
The manual decoiler included in this setup can support a maximum coil capacity of 5000kgs with an inner diameter of 450-600mm.
Q: Is the cutting process manual or automatic?
It is fully automatic. The main machine stops automatically for cutting and restarts immediately after the cut is complete.
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