Industrial Mesh Wire Welding Machine China Factory and Reliable Suppliers

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SupplierSHIJIAZHUANG YINGYEE MACHINERY CO.,LTDwww.machineyingyee.com

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About this product

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The Industrial Mesh Wire Welding Machine is a high-performance solution engineered for the precision fabrication of wire mesh panels, including chicken cages and construction reinforcements. Utilizing advanced current welding technology and a robust PLC programmable control system, this machine ensures consistent weld strength and exceptional geometric accuracy for heavy-duty industrial applications.

Designed for maximum productivity, this system integrates pneumatic wire feeding and automatic straightening mechanisms to minimize manual intervention. With a production capacity of up to 25 rows per minute and a flexible adjustable length system, it provides the versatility needed to meet diverse specifications in the metallurgical and construction equipment manufacturing sectors.

Detailed Parameters

Wire Diameter Range	8-12mm	Production Capacity	20-25 Rows/min
Welded Mesh Width	2M	Welded Mesh Length	4.8M (Adjustable)
Welding Points	14 Vertical Lines	Minimum Grid Distance	150mm+ (Adjustable)
Control System	PLC Programmable	Welding Principle	Current Welding
Driving Power	5.5KW Variable Frequency Motor	Machine Weight	Approx. 4.5 Tons

Key Advantages

Industrial Durability

Built with high-grade steel and a 4.5T heavy chassis to ensure stability and long-term operational reliability in harsh environments.

High Throughput

Achieve rapid output with speeds of 20-25 rows per minute, significantly reducing lead times for large-scale mesh projects.

Precision Welding

Equipped with 7 sets of large water-cooled welding machines for precise heat control and superior joint strength.

Smart PLC Control

Programmable logic controllers allow for easy adjustment of mesh sizes and automated sequence management.

Flexible Adjustability

Easily modify vertical and horizontal line distances to customize panel layouts for various industrial needs.

Certified Quality

Fully compliant with CE and ISO9001 international standards, ensuring safety and quality excellence.

Product Gallery

Management Platforms

Material Handling

Automatic wire feeding and mechanical hopper systems ensure a continuous supply of raw materials.

Dynamic Adjustment

Variable frequency electromagnetic brake motors provide precise control over the drive speed.

Thermal Regulation

Integrated water-cooling systems prevent transformer overheating during high-intensity cycles.

Tension Control

Pneumatic circulation pulling methods ensure the mesh remains taut and aligned during welding.

Servo Integration

High-precision 2.6KW servo motors manage the mesh pulling process for absolute length accuracy.

Workflow Optimization

Optimized for a lean team of 2-3 persons, reducing labor costs while maintaining peak output.

Investment Return Comparison

Feature	Manual Welding	YY Automatic Machine
Production Speed	Low (1-2 rows/min)	High (20-25 rows/min)
Labor Requirement	High (5-8 persons)	Low (2-3 persons)
Weld Consistency	Variable/Manual	Uniform/PLC Controlled
Material Waste	High (Cutting errors)	Minimal (Precision cutting)
ROI Period	Slow/Long-term	Fast/High Efficiency

Frequently Asked Questions

Q: What is the maximum wire diameter this machine can process?

This specific model is designed to handle wire diameters ranging from 8mm to 12mm, making it ideal for heavy-duty construction and industrial mesh.

Q: Can the mesh length and grid spacing be adjusted?

Yes, the machine features adjustable vertical line lengths (up to 4.8M) and customizable grid distances starting from 150mm via the PLC system.

Q: How does the water-cooling system benefit the welding process?

The 7 sets of water-cooled welding transformers prevent overheating, which ensures consistent current flow and maintains weld strength over long production shifts.

Q: What certifications does the equipment hold for international export?

Our welding machines are fully certified with CE and ISO9001, ensuring they meet global safety and quality management standards.

Q: How many operators are required to run the production line?

Due to the high level of automation provided by the PLC and pneumatic feeding systems, the machine typically requires only 2 to 3 skilled operators.

Q: What applications is this wire mesh machine best suited for?

It is primarily used in construction for reinforcement panels, the manufacture of industrial chicken cages, and other specialized metallurgical equipment needs.