Industrial manufacturing

Chicken Feather Softening Machine Before Scalding Process

<p><span style="color: rgb(68, 68, 68); font-family: Poppins, sans-serif;">The Automatic Poultry Feather Loosening Machine is specially designed for the preparation stage before poultry scalding.</span><br/></p><p style="margin-top: 0px; margin-bottom: 14px; font-family: Poppins, sans-serif; line-height: 1.75; color: rgb(68, 68, 68);">In modern poultry processing lines, the quality of the scalding process directly a…

SupplierHUATAO GROUP LTD.www.slaughterpro.com

About this product

Product information from the supplier.

Product Overview

The Automatic Poultry Feather Loosening Machine is specially designed for the preparation stage before poultry scalding.

In modern poultry processing lines, the quality of the scalding process directly affects the efficiency of the following defeathering operation. If feathers are not fully wetted and loosened before scalding, the plucking machine may have difficulty removing feathers completely.

Huatao feather loosening machine adopts a special spiral roller structure equipped with flexible rubber rods. The rotating rollers work together with hot water to create relative movement between the poultry carcass and the rubber fingers.

During operation, the feathers are:

  • Fully wetted

  • Loosened from the skin

  • Prepared for faster heat penetration during scalding

This improves:

  • Scalding uniformity

  • Feather removal efficiency

  • Final carcass appearance

The machine is mainly used in:

  • Broiler slaughterhouses

  • Chicken processing factories

  • Automatic poultry processing lines

Working Principle

The feather loosening machine is installed before the scalding machine.

After bleeding, poultry carcasses enter the loosening tank through the conveyor system.

Inside the machine:

  • The carcasses are immersed in warm water.

  • Spiral rollers equipped with rubber rods rotate continuously.

  • The rubber rods gently contact the feathers and skin surface.

  • The relative movement loosens and separates feathers.

  • Water penetrates deeper into the feather layer.

  • The prepared carcasses enter the scalding machine for final feather treatment.

The combination of mechanical loosening and warm water improves scalding efficiency compared with conventional soaking methods.

Main Features

1. Spiral Roller Feather Loosening Design

The machine uses specially designed spiral rotating rollers.

Advantages:

  • Uniform carcass movement

  • Better feather wetting

  • Improved preparation effect

2. Rubber Rod Contact System

The rollers are equipped with flexible rubber rods.

Benefits:

  • Gentle contact with carcass

  • Reduced skin damage

  • Effective feather loosening

3. Improves Scalding Performance

By pre-wetting and loosening feathers before scalding:

  • Hot water penetrates faster

  • Scalding time can be optimized

  • Plucking performance improves

4. Continuous Automatic Operation

Designed for integration with automatic poultry processing lines.

Suitable for:

  • High-speed broiler processing

  • Industrial slaughterhouses

5. Stainless Steel Food Grade Construction

Main structure uses SUS304 stainless steel.

Features:

  • Corrosion resistance

  • Easy cleaning

  • Long service life

6. Adjustable Processing Parameters

The machine can be adjusted according to:

  • Bird size

  • Processing capacity

  • Water temperature

  • Conveyor speed

Technical Specifications-HT-FLM Series Automatic Feather Loosening Machine

ParameterSpecification
Product NameAutomatic Poultry Feather Loosening Machine
BrandHuatao
Model SeriesHT-FLM Series
ApplicationPre-Scalding Feather Loosening
Suitable PoultryChicken / Broiler
Installation PositionBefore Scalding Machine
Working MethodHot Water + Mechanical Loosening
Roller TypeSpiral Roller
Roller MaterialFood Grade Rubber Rod
Roller QuantityCustomized
Tank MaterialSUS304 Stainless Steel
Water TemperatureAdjustable According to Process
Processing Capacity3000-12000 Birds/Hour
Conveyor TypeOverhead Shackle Conveyor
Drive SystemMotor Gear Transmission
Motor Power3-7.5 kW
Rotation SpeedAdjustable
Water CirculationOptional
Heating SystemConnected With Scalding System
Control SystemElectrical Control Cabinet
Cleaning MethodWater Washing
Installation TypeProcessing Line Integrated
DimensionCustomized

Key Performance Parameters - Capacity Selection

ModelCapacity
HT-FLM3000Up to 3000 BPH
HT-FLM6000Up to 6000 BPH
HT-FLM12000Up to 12000 BPH
Note: BPH = Birds Per Hour

Processing Performance

ItemSpecification
Main FunctionFeather Loosening
Processing StageBefore Scalding
MediumWarm Water
Contact MethodSpiral Rubber Roller
Target ResultImproved Feather Wetting
Compatible EquipmentScalding Machine

Application

The poultry feather loosening machine is mainly used before the scalding process in automatic chicken slaughter lines.

During poultry processing, feathers naturally contain oil and have a waterproof structure, making it difficult for hot water to penetrate quickly.

The feather loosening process breaks the resistance of the feather layer by mechanical action and warm water contact. This allows the following scalding machine to achieve better heat transfer and more effective feather removal.

Typical applications include:

  • Broiler slaughterhouses

  • Chicken processing plants

  • Large poultry production facilities

  • Automated poultry slaughter lines

It is especially suitable for factories requiring:

  • Higher plucking efficiency

  • Better carcass quality

  • Stable production speed

Application Case

Case 1: 6000 BPH Broiler Processing Plant

A poultry processing company experienced unstable plucking performance due to insufficient feather wetting before scalding.

Huatao installed:

  • Feather loosening machine

  • Conveyor integration system

  • Connection with existing scalding equipment

Results:

  • Improved scalding uniformity

  • Reduced remaining feathers after plucking

  • More stable processing quality

Case 2: Automatic Poultry Line Upgrade

A customer upgraded an existing slaughter line to increase production capacity.        

The main requirement was improving the preparation process before scalding.

Huatao customized:

  • Roller configuration

  • Machine length

  • Conveyor connection

The upgraded system improved overall defeathering performance.

Advantages

  • Improves Feather Wetting
    Allows hot water to penetrate feather layers more effectively.

  • Enhances Scalding Efficiency
    Creates better conditions for the following scalding process.

  • Reduces Plucking Difficulty
    Loosened feathers are easier to remove.

  • Protects Carcass Quality
    Flexible rubber rods reduce skin damage.

  • Suitable for Automatic Production
    Designed for continuous industrial poultry processing.